
Explanation
Aluminium
is the most common metal in the Earth’s crust (8 %).
It occurs widely in feldspar, mica, and clay materials and
is mainly extracted from bauxite. Aluminium is a light metal
(relative density 2.699 g/cu.m) with a melting point of
660 degrees Celsius. Its natural colour is silvery white.
It can be cast or rolled into virtually any shape, including
foil.
Aluminium is extracted from bauxite in two separate stages.
Pure aluminium oxide (alumina)
is generated, and this is then broken down into aluminium
and oxygen by a process of
electrolysis in fused cryolite solution.
Despite the high energy cost of the initial extraction process,
aluminium is environmentally
sound. Being a lightweight amongst metals, it saves energy
when used. It can also be
fully recycled at a fraction of the cost involved in its
manufacture.
FSB processes only pure smelting alloys, as follows:
AlMg3: Mat.-No. 3.3541.02 DIN 1725
AlMg1: Mat.-No. 3.3315 DIN 1725
AlMgSi0,5: Mat.-No. 3.3206 DIN 1725
After
machining, the surface is anodised. This is an electrochemical
process which transforms
the surface of the metal into a given thickness of aluminium
oxide.
FSB uses the standard GS process to form its anodised coatings.
GS are the German initials for direct-current sulphuric acid
electrolysis, which produces an oxidised layer approx. 10
µm thick.
Coating hardness is between 250 and 350 kp/sq.mm (Vkckers),
equivalent to 2,500 - 3,500 N/sq.mm. The silvery oxidised
layer can be stained to extend the range of possible finishes.
FSB makes use of two methods:
1. Surface and penetrating staining by immersion and absorption
The silvery white anodised aluminium is chemically stained
in organic and inorganic dye solutions. The non-fade factor
is between 6 and 7:

2.
Deep staining of the oxidised coating Metals and metal compounds
are electrolytically implanted into the silvery oxidised layer
using an alternating current. This is also known as the twostep
method. Non-fade factors range between 7 and 8:

Once
colouration is complete, the surface is sealed. This ensures
abrasion strength as well as colour and weather fastness.
Aluminium
essentially needs no looking after. The surface is protected
by natural or artificial anodisation. Marks can be removed
with water and a soft cloth.
Harder materials can gouge or abrade an aluminium surface.
The scratches left by rings are
a typical example. Though such blemishes may be a visual nuisance,
they in no way impair the functional properties of the product.
There are many users who view the impact of time on the objects
of everyday use as an ennobling process.
We would also like to say a clear word on the subject of surface
hygiene as it affects levers, handles and knobs.
FSB is not in the game of playing one material off against
another. Whether a given surface destroys bacteria in 24 hours
or 72 is a bit academic really, since people are using doors
all the time in practice. You’d have to get out a disinfectant
every time a handle were touched if you wished to eliminate
germs altogether.
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